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FDA一封警告信看医药厂房设计的缺陷
里面列举的问题,值得医药工程设计人员思考。。。
FDA已发出警告信,合同澳大利亚有限的药学服务。公司有三个主要的行为。总结如下:
公司没有对气压,足够的控制设备提供微生物,灰尘,湿度和温度,在适当的生产,加工,包装,或保存药物(21 CFR 211.46(b))。
泡室,胶囊包装,没有维护和控制相对湿度在主包装批记录指定的机构。
本产品工艺设计的研究发现,胶囊对湿度敏感的,在约50%的胶囊具有脆性。
响应表明加湿单元被安装为一体的粗线和资格预计于2013竣工。
反应不足,因为它没有充分调查和地址上的药品已经分发到美国市场的影响。
公司没有建立对每个生产阶段保证药品质量的完成时间的限制(21 CFR 211.111)。
产品批生产记录中不包括包装胶囊的时间限制。
书面程序以保证对湿度敏感产品和定义的行动充分的保护(例如,调查,检疫,排斥)如果泡罩包装操作过程中湿度或时间限制发生偏差不可用以。
科学理论是不提供的湿度探头的当前位置在常规过程湿度监测在包装。
公司未能彻底调查任何不明原因的差异或失败的批处理或其任何组成满足其任何要求,是否有一批已经分布(21 CFR 211.192)。
公司没有主动在包装确定湿度漂移的根本原因的调查。
公司回应说,调查程序是足够的,人员没有按照它。
这种反应被发现有不足之处,因为
它没有解决的事实调查记录的形式,缺乏在调查过程中采取的步骤和足够的细节
未能确定湿度漂移的根本原因并提供适当的纠正和预防措施。
FDA has issued a warning letter to Contract Pharmaceutical Services of Australia Pty. Ltd. There are three major violations. Summary is given below:
Firm failed to provide equipment for adequate control over air pressure, micro-organisms, dust, humidity, and temperature when appropriate for the manufacture, processing, packing, or holding of a drug product (21 CFR 211.46(b)).
Blister rooms where capsules are packaged, had no mechanism to maintain and control the relative humidity as specified in master packaging batch record.
Process design studies on this product found that the capsules are sensitive to humidity and that after approximately 50% of the capsules exhibited brittleness.
Response indicated that humidification unit was installed for one of the blister lines and qualification is expected to be completed in 2013.
Response was inadequate because it did not adequately investigate and address the impact on the drug product already distributed to the U.S. market.
Firm failed to establish time limits for the completion of each phase of production to assure the quality of the drug product (21 CFR 211.111).
Product batch manufacturing records did not include time limits for packing of capsules.
Written procedures to assure adequate protection for humidity-sensitive products and defining actions (e.g., investigation, quarantine, rejection) to take if humidity or time limitation deviations occur during the blister packaging operation are not available.
Scientific rationale is not provided for the current placement of the humidity probe during routine in-process humidity monitoring during packaging.
Firm failed to thoroughly investigate any unexplained discrepancy or failure of a batch or any of its components to meet any of its specifications, whether or not the batch has already been distributed (21 CFR 211.192).
Firm did not initiate an investigation to determine the root cause of a humidity excursion during the packaging.
The company responded by saying that the investigation procedure was adequate and that personnel did not follow it.
This response was found to be inadequate because
it did not address the fact investigation documentation form lacks sufficient details of steps taken during the investigations and
failed to identify the root cause of the humidity excursion and provide the appropriate corrective and preventive actions.
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