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本帖最后由 roadman 于 2013-6-21 14:57 编辑
Dear Clinic:
I currently work for a small medical device manufacturer with a big problem. Their first product was recently approved; now they want GMP to satisfy the FDA. That is where I come in.
When I was hired, I was told they had a good start toward compliance. Unfortunately, I did not confirm this with an audit prior to coming on board. Although they had previously brought in a consultant to start the process, I discovered that this company does not know the difference between a generic "boiler-plate" document and a specific operating procedure. The entire manufacturing process must be written for the company. Moreover, management is more concerned with marketing than with production, and consistently pulls personnel off GMP projects for marketing projects. Although they "walk the walk" of quality, implementing the structure is like pulling teeth. I have tried meeting with the various departments to explain concepts and priorities, but little gets done. They all feel they must control the process even though they do not understand the goal.
Prior to joining this firm, I worked with several companies to successfully implement GMPs. How can I deal with such stubborn resistance to a structured quality system?
Signed, Tug-of-War (and I'm the Rope!) Dear "Rope":
We certainly can appreciate your current situation. It often seems that the two groups who raise the most opposition to a structured quality system are R&D and Marketing, although for different reasons. When this happens, it is almost impossible to implement the GMPs successfully without the support of upper management. As you probably can attest to, no matter how much progress you make, chances are the structure ultimately is going to break down if you do not have the blessing of the "higher ups".
In a case like yours, we have a suggestion for dealing with the situation, with about a 50/50 chance of success. You may consider scheduling a short, focused, dynamic GMP training session for corporate management, emphasizing their responsibilities and regulatory liabilities on both the corporate AND personal levels, and the repercussions on non-compliance to the company's bottom line.
First, you should fully discuss the legal and regulatory power of the FDA, the Agency's ability to impose sanctions, and what those sanctions can include. Make sure Management understands the enormous extent to which they are personally liable for their company's lack of compliance. Many CEOs have no idea that they can be held accountable for their company's state of compliance. You might also want to emphasize the fact that FDA 483s are public information; i.e., make the point that potential damages are not restricted to the sanctions themselves, but can extend to a damaged reputation in the industry and marketplace. Plainly put, if your company has problems, your customers sooner or later will know about them. Restoring severely-damaged client confidence can take longer and be more expensive than correcting the compliance problems (and can cost more than implementing the GMPs to start with)!
Support your points by pulling in real-life stories from industry. Do a little research to find examples of companies who manufacture similar products and were non-compliant. Describe the regulatory actions that were taken with them, and their effects on each company. For starters, you should look at the Barr decision for an excellent recent example of the impact of regulatory sanctions.
Next, after you have scared the heck out of them with the facts about regulatory liability, focus their attention on the company's bottom line. First, make sure they understand that successful implementation of GMPs will maximize quality, while minimizing production cycle time, "on hold" time, required manpower, etc. Then, point out this eye-opener: for a product that could generate $300 million of sales in the marketplace in one year (not an unrealistic expectation), your company will LOSE $1 MILLION PER DAY for every day that product is delayed or otherwise prevented from reaching the marketplace.
Hope you didn't mind this long-winded response. As you can probably tell, we have conducted this kind of "fire and brimstone" training on a number of occasions. Needless to say, it's based on the theory that if you can't instill a quality mentality, you'll have to resort to fear! As previously mentioned, the success rate in our experience is about 50%, but if your company has potential, it's worth a try. Good luck and keep us posted.
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